In the year 1981, Osaka Rubber Pvt. Ltd. started it's business under the category of rubber components, which has since then remained the major product of our company. Today, we are a noteworthy brand in the industry providing a series of EPDM Rubber Profile Products such as Rubber Mastic Tape, Butyl Sealant , Self Adhesive Tapes, Butyl Sealant Tape, Mastic Tape, Silicone Sealants, Industrial Sealants & Adhesives, etc. Regarded as the prestigious manufacturer, exporter and supplier of aforementioned products, we aim to surpass every competition. Few applications areas of Molded Rubber Products like Rubber Mastic Tape, Butyl Sealant and others include Aluminum Fabricators, Automobiles, Constructions, Glass Insulating Units, Railways and Shipping. Although EDPM Rubber Products form a major part of our product portfolio, we are provide a series of other products that are made of Synthetic Rubbers, strictly according to the demands and specifications provided by clients.
Over the years in this industry, OSAKA has established several milestones, one of the prominent was in the year 1995, when it started the manufacturing of progressive technology products such as Butyl Sealant Tapes, Rubber Mastic Tapes and Vacuum Bag Tapes / Tacky Tapes.Since the introduction of these products in our portfolio, the range of applications also increased and included Cable Jointing Kits, Composite Products, Roofing, Telecommunications, and Wind Turbine Energy. Other new application area was white goods such as refrigerators and air conditioners, which also helped us in increasing our clientele.Leveraging on the success of these products, we also started serving customers as the Original Equipment Supplier for several Automobile Companies.
The year 2005 was the unification year as OSAKA leveraged on it's huge experience and justified track record. The same year, a new modern manufacturing unit was founded at Palghar (East),Thane District. With this, we restructured our manufacturing procedures and management, which allowed us to manufacture Extruded and Molded Rubber Products along with Butyl Tapes (such as butyl sealant tapes)under single roof. With time, we developed a vast infrastructure which included research and development unit duly supported with practical after sales support, technical service support and a huge distribution network spread worldwide.
We believe in continuous anticipation of improvement areas in the manufacturing processes of self adhesive tapes, EDPM rubber gaskets and other products so that we can strive to elevate the quality standards of our range. The quality assurance unit has become the centralized working point of OSAKA Rubber Pvt. Ltd. Under the management's guidance, we hold ourselves accountable for ascertaining the quality of products and so we consider few pivotal technical parameters for checking the avant-garde nature of entire array.
As a recipient of the ISO 9001:2008,we assures that its highly advanced Manufacturing plant along with stringent Quality control equipments and process are capable of maintaining the the predefined quality standards. Few equipment which are installed in the quality assurance unit are Climate Control, Profile Projector, Rheometer and Tensile Strength Tester. From the sourcing of raw material to finished EPDM Rubber Gaskets, standard of our production and quality measurement process is never compromised.
Owing to the stringent quality supervision and control, our products display some very unique properties:
- Dimensional integrity and accurateness .
- Top durability and finish.
- Highly resistant to hot temperature, cold and fluctuations.
- Longer usage and great strength due to Synthetic fiber reinforcement
- Withstands the impact of chemicals, weather and oils.
The company handles the wide range of EPDM Rubber Gaskets, Self Adhesive Tapes and allied tapes & adhesives supply of many national and overseas companies, which deal with us a partner in the market, such strong business relation underpins a balanced clientele. We are committed to reforming our company and business strategy to create new,significant value, and drawing on technical know-how and technological capacity, hence we go on growing and expanding our strong business presence in Indian as well as overseas market places.
Management- 360 Degree Control
They guide employees and infuse a sense of professionalism in their working.A team of research and development work towards finding new technologies & techniques that will augment the quality of our products like EPDM Rubber Gaskets, Self Adhesive Tapes and others.Further, marketing and procurement people are also motivated to delivery their best towards meeting client's satisfaction and company's targets.
We have setup our factory specially to make sure that impurities or degrading elements are NOT introduced in our range. We emphasize on the quality production and automatic packaging of our range,as we consider these two factors to be the heart of our company. Another crucial step followed by us is taking feedback from clients and according elevating the quality of our products.
- Roofing Tape
- Bituminous Flashing Tape
- Butyl Mastic Tape
- Door Foil Sealants
- Cork Insulation Butyl Tape
- Silicone Rubber Sealants
- Butyl Hot Melt Sealants
- Sound Dampening/ Anti Vibration Pads
- Architectural Building Rubber Profiles
- Bus Body Rubber Profiles
- Container Seals
- Butyl Sealant Tape
- EPDM Rubber Gaskets
- Expansion Joints
- Self Adhesive Tapes
Through the production process, we maintain stringent inspection for ascertaining development of precise and qualitative self adhesive tapes,container seals, buytl mastic tape and others. Through our quality manufactured range, we aim to stay true to our philosophy, which states that there should not be any complaint regarding our products and services.
State-of-the-art Curing System
At OSAKA,we have always followed innovative technology for the quality enhancement of products and finally the timely improvement of our valuable services to our esteemed clients. At the production unit, an ultramodern curing system is always operating. It is the Microwave Curing System, which enables a curing process which is much above the traditional system of Autoclave. It is utilized specially for EPDM Profiles cured by microwave to refine the characteristics of the products. This curing process is installed by a very few companies. We have the capability to produce customized and standard profiles and allied products. The company has generated procedures to regulate cost and offer quicker deliveries. This has been possible by conducting in-house design processes, such as the production of specific tools and molds. Since we believe in achieving perfection, we emphasize on the specifications or samples provided by patrons for the development of products like Self Adhesive Tapes and others. it is well known that the lightest rubber EDPM has high strength rate in comparison to the other derivatives of rubber.
Advantages of Microwave Curing System
- Capability to generate continuous strips of rubber
- Unmatched Product Appearance (surface finish sharp corners/ edges of the Product)
- Elimination of lubrication need on shapes
- Reliable reduction in labor and equipment inputs for project handling
- Tightens dimensional tolerances
Applications Range of Our Products
Doors& Windows - Architectural Building Products - Roofing Windmills - Automotive Industry - Engineering, White Goods (Domestic appliances),HVAC Systems, Insulating Glass & Double Glass Unit - Telecommunication (D.O.T.), Building Construction, Composites Parts for Vacuum Bagging, Cable Jointing Kits, Railways, Bus Body Builders,Infrastructure like Airports, High-ways, etc.